The Value of Thermal Imaging: Comparing the Cost of Inspection vs. Failure
- Mike Holloway
- Jul 22
- 2 min read
When it comes to facility management—whether you operate a manufacturing facility, food processing plant, hotel, shopping mall, or any other industrial site—unexpected equipment failures can lead to costly downtime, expensive repairs, and even safety risks. At Quantum Thermal Imaging Ltd., we regularly see how proactive thermal imaging inspections can prevent these headaches, saving our clients significant time and money.
What Is Thermal Imaging?
Thermal imaging inspections use advanced infrared technology to detect electrical faults, overheating components, and insulation issues before they become critical. Our certified thermographers and red seal electricians provide detailed, actionable reports so you can address issues early and avoid costly disruptions.
Typical Cost of Thermal Imaging
Commercial Infrared Survey: $1,000–$3,000 per project on average
Residential Thermal Imaging Package: $100–$300 per package on average
These inspections are typically scheduled annually or biannually, depending on your facility’s needs and insurance requirements.
The Real Cost of Downtime
Unplanned downtime can quickly surpass the cost of a thermal imaging survey. Consider the following:
Lost Production: Even a few hours of downtime in a manufacturing facility can result in thousands of dollars in lost output.
Emergency Repairs: Urgent repairs often involve higher labour rates, expedited parts shipping, and overtime costs.
Staff Wages for Non-Productive Hours: Employees must still be paid even when operations are halted.
Safety Risks: Electrical faults can escalate into fires or equipment damage, putting staff and assets at risk.
Insurance Implications: Some insurers may deny claims if there’s no record of preventative maintenance.
Example: The Cost Comparison
Scenario:
A manufacturing facility experiences an unexpected equipment failure due to an undetected electrical fault.
Lost revenue from 8 hours of downtime: $15,000+
Staff wages for non-productive hours: $5,000+
Emergency repair costs: $2,500
Potential product spoilage: $10,000+
July Total: $32,500+
Cost of annual thermal imaging survey: $2,000 (mid-range example)
Savings potential:
Proactive thermal imaging could have identified the issue early, preventing the failure and saving over $30,000 in this scenario alone.
Additional Benefits of Thermal Imaging Inspections
Peace of Mind: Ensure your facility is running safely and efficiently.
Insurance Compliance: Meet requirements for renewals and claims.
Actionable Reports: Receive clear, prioritized recommendations for repairs and maintenance.
Conclusion
Investing in regular thermal imaging inspections is a small price to pay compared to the potential costs of unplanned downtime and emergency repairs. At Quantum Thermal Imaging Ltd. remember “ We See What You Can’t”—so you can keep your operations running smoothly and protect your bottom line.
When in comes to The Value of Thermal Imaging: Comparing the Cost of Inspection vs. Failure what side of the scale are you on?
Ready to schedule your next survey or want to learn more?
Comments